Aluminum Dent Repair on a Ford F-150: Full Walkthrough

Andrew Ott • December 20, 2023

Hey, it's Andy with MidMo Den, and today we're going to walk you through the process of repairing dents on an aluminum panel. A lot of people wonder if aluminum dents can be fixed as easily as steel, and the answer is yes—with the right approach and tools. In this post, we'll be working on a Ford F-150 with several dents on the door. Let's dive into the step-by-step process.

Assessing the Damage

We began by thoroughly inspecting the door and cleaning off any scuffs and dirt to get a clearer view of the dents. Using a product to remove the paint transfer gave us a better look at the exact nature of the damage. The dents were spread across the panel, and we could see we had our work cut out for us, but with careful attention, it was a straightforward repair.

Door Panel Removal for Better Access

The next step was to remove the door panel, which only required a few screws and some clips. Once the door panel was off, we evaluated the inside of the door to figure out the best access points for our tools. In this case, we decided to remove the speaker to gain additional access, especially to the lower part of the door where one of the larger dents was located. After that, we removed the window to avoid any chance of damaging the laminated glass while we worked on the panel.

Tackling the Dent Removal Process

With the door fully disassembled, we had a clear view of the dents and could assess how to approach each one. The upper dent was located near a brace, so we started with a soft tip tool to gently push it out. For the tighter spots near the brace, we had to switch to a hook tool, and later used a whale tail tool to access the front section of the door where the dent was more stubborn.


After cycling through various tools to work around the tight spaces, we finally made progress. As we moved on to the lower part of the door, we adjusted the tips on our tools because the lower dent was sharper and more severe. We had to work it more carefully, bunching up the metal before blending it out smoothly. This section required patience, as we had initially thought we might need to remove the entire door to repair it.


The Challenge of Glue Pulling on Aluminum

When it came to the final cleanup of the dents, we turned to glue pulling to address some of the remaining imperfections. Aluminum can be tricky for glue pulling, as it doesn’t pull as easily as steel. It required several attempts to get the results we were aiming for, which added time and effort to the repair. This is one of the reasons aluminum dent repair can sometimes cost more—each step requires precision and sometimes more repetition to achieve a flawless finish.

Finishing Touches and Reassembly

After completing the dent repairs, we buffed out the scuff marks and inspected the door to ensure it was perfect. With the dents completely gone and the door looking great, it was time to reassemble everything. We started by re-installing the glass, clipping it back into its track, and testing the window to make sure it operated smoothly. Next, we reconnected the speaker, added the moisture barrier, and reattached the weather strip. Finally, we hooked up the door handle cable and secured the door panel back into place, tightening the screws to finish the job.


Once everything was back together, we took a final look. The door looked excellent, though there was a small paint chip at the bottom. As a courtesy to the customer, we mixed up some paint and did a touch-up to ensure the door was as good as new.

October 16, 2025
Why Your Car’s Exterior Needs More Love Than Ever The engine may outlive the paint—but only if you let it. In the golden age of American muscle—think 1960s and ’70s—cars were built like tanks. Their engines were temperamental, but their exteriors? Solid steel, thick chrome, and paint that could take a beating. Fast forward to today, and we’re living in a golden age of mechanical reliability. Modern vehicles routinely surpass 200,000 miles, some even pushing 300,000 with ease. But while the engines have evolved, the exteriors have quietly regressed. 🧩 The Paradox of Progress Today’s cars are engineered to last longer, drive farther, and sip less fuel. But to achieve that, manufacturers have made trade-offs: • Plastic replaces metal in bumpers, grilles, and trim—not just for weight savings, but cost. • Thinner paint layers and water-based formulas meet environmental standards but sacrifice durability. • Aerodynamic designs often expose more surface area to road debris, salt, and UV damage. So while your engine might be marathon-ready, your paint and panels are sprinting toward premature aging. 🛣️ More Miles, More Exposure Older vehicles might have seen 100,000 miles in their lifetime. Today’s daily drivers often double or triple that. That means: • More gravel, salt, and bugs hitting the front end. • More sun exposure, especially on horizontal surfaces like hoods and roofs. • More wear from automatic car washes, which brings us to the next point… 🧼 The Car Wash Myth Many well-meaning owners believe frequent car washes are the key to a clean, well-maintained vehicle. But here’s the catch: • Brush-style automatic washes can leave micro-scratches that dull paint over time. • High-pressure touchless washes often rely on harsh chemicals that strip protective coatings. • Quick-dry cycles can bake contaminants into the surface if not properly rinsed. In short, what feels like care can actually be slow erosion—especially without follow-up protection like wax or ceramic coatings. 🌤️ The Exterior Is a Canvas—Treat It Like One Your vehicle’s exterior isn’t just a shell—it’s a story. A reflection of care, pride, and longevity. And in today’s landscape, preserving that story requires more than soap and water. 🧴 Why Professional Detailing Beats the Tunnel Professional detailing isn’t just about making a car shiny—it’s about preserving its integrity: • Paint correction removes years of wear, not just surface grime. • Ceramic coatings create a sacrificial layer that resists UV, chemicals, and abrasion. • Trim and glass treatments restore clarity and prevent fading. • Tailored product systems ensure compatibility and long-term performance. Unlike generic car wash soaps and waxes that often clash or cancel each other out, high-quality detailing products are designed to work together—layer by layer, purposefully. They don’t just clean; they protect, enhance, and extend the life of your finish. 🛠️ The Synergy of Smart Products Think of your detailing regimen like a well-tuned engine: • Decontamination clears the way. • Correction refines the surface. • Protection locks in clarity. • Maintenance keeps the system balanced. When each step is intentional and each product is chosen for its role, the result isn’t just visual—it’s structural. Your paint lasts longer. Your trim stays rich. Your glass stays clear. And your vehicle tells a different story: one of care, not compromise. 🪞 Final Reflection We’re in an era where vehicles can live long lives—but only if we treat their exteriors with the same reverence we give their engines. Maintenance isn’t just mechanical. It’s visual. It’s tactile. It’s poetic. So next time you think about preserving your ride, skip the tunnel. Choose the hands that know the surface. Choose products that speak the same language. And let your vehicle wear its miles like a badge—not a burden.
By Chris Stevens September 24, 2025
You’ve probably seen tint shops, detail shops, and dent shops around town. Finding one place that does all four — window tinting, PDR/SMART repair, paint correction, and high‑end ceramic coatings — is rare. Running a full‑stack auto appearance shop takes more than skill. It takes space, equipment, staffing, and the patience to do things right. That’s exactly what Mid‑Mo Dents built. Why this combo is hard to run • Different trades, different tools. PDR needs light bars and specialized metal skills; paint correction and ceramic coatings demand polishing gear, controlled wash and prep areas, and dust‑free cure space; tinting needs clean bays and film inventory; SMART repair requires both finesse and materials. • Staffing and training are intensive. Each service requires certified techs, ongoing training, and quality control standards. Keeping multiple specialists in one shop increases payroll and coordination demands. • Operational complexity. Managing bays, scheduling multi‑stage jobs, inventory for films/chemicals/parts, and insurance workflows for repair work adds administrative overhead most small shops avoid. • Upfront investment. Equipment, coatings inventory, film stock, and proper ventilation/lighting all add capital cost before the first job is booked. Why having all four services in one shop matters for you • Single point of accountability. No back‑and‑forth between businesses. If a vehicle needs dent repair, paint correction, and ceramic coating, one shop owns the whole process. • Faster, cleaner handoffs. Techs can coordinate the right sequence of work so repairs, paint correction, and coatings are applied in the ideal order without waiting on outside vendors. • Better outcomes and consistency. When the same team handles everything, the finish quality, cure timing, and final inspection standards are consistent. That directly protects your finish and resale value. • Cost and time savings. Bundled work reduces duplicated labor, multiple drop‑offs, and shipping of parts. You save time and often money compared with coordinating separate specialists. • Long‑term maintenance plan. A full‑service shop can offer a tailored program: PDR for small dings, paint correction to remove swirls, ceramic for protection, and tint for UV/heat control — all scheduled and maintained together. How Mid‑Mo Dents turns rarity into value • We staff specialists for each discipline and run dedicated bays for detailed prep, tint installs, and paint correction. • We sequence work to protect finishes and maximize product performance from day one. • We stand behind bundled services with consistent quality checks so your vehicle leaves finished and ready to stay that way. If you care about preserving appearance, protecting your paint, and saving time, trust the shop that can truly own the whole job. Book a free inspection and we’ll map the single plan that keeps your car looking its best for years.
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